One tough task in manufacturing industries is cleaning the various parts produced. Some of these parts are too complex, and others are too delicate for manual cleaning. One way to be sure they are 100% and microscopically clean is by using an ultrasonic cleaner. An ultrasonic cleaner is a device that uses high-frequency sound waves to remove dirt, grime, and other contaminants from a surface. How does it work? When it produces high-frequency sound waves, these waves create tiny bubbles within a cleaning solution, which expand and collapse rapidly. The constant forming and popping of these bubbles serve as a scrubbing agent to clean the part submerged in the cleaning solution. In industrial terms, this process is known as cavitation.
The various uses of an ultrasonic cleaner
Ultrasonic cleaning has a wide range of uses and can be used in almost any manufacturing industry. Let’s look at some of these uses to help you understand better.
Ultrasonic cleaners are used to clean necklaces, earrings, rings, and other items that are hard to clean manually with a brush. Cleaning tarnished pieces of gold and silver is also easy with this device.
When manufacturing tools such as needles, forceps, surgical blades, endoscope tubes, and other items, ultrasonic cleaning comes in handy to ensure they’re thoroughly clean for use.
For a part to be used in a vehicle, it must be completely clean. That’s why the vehicle industry uses ultrasonic cleaners to clean gears, pistons, crankshafts, bearings, and other auto parts before they’re sold.
These cleaning devices are used in the optical industry to clean lenses, glasses, and other optical products before selling.
These are not the only fields where you can use an ultrasonic cleaner; there are other fields such as engineering, hardware, marine, hard disk, sporting, electroplating, printing, and weapon manufacturing industries. If your company deals with the manufacturing of hard and non-absorbent items that aren’t affected by the cleaning solution used, then an ultrasonic cleaner is an excellent choice.
The Benefits of Ultrasonic Cleaners for Manufacturers
They’re highly efficient:
When it comes to cleaning complex parts or ones with deep crevices, manual cleaning can be difficult. You may not be able to reach some areas, which can make the cleaning process ineffective. However, the tiny bubbles produced by an ultrasonic cleaner reach even the hard-to-access areas for a thorough cleaning. Your employees won’t need to disassemble an item into pieces to clean it. Depending on the size of your cleaner, all they’ll need to do is put the whole part into the cleaning device, wait for several minutes, and it’ll come out clean in every area.
These devices are flexible:
Does your manufacturing industry deal with different types of parts? Are you looking for a cleaning method that can clean all of them? Then ultrasonic cleaning is a perfect choice. With their wide range of frequencies, these devices are versatile; from gears and pistons to forceps and surgical blades, they offer an effective cleaning option.
Ultrasonic cleaning is safe for your items:
Not all manufacturing industries deal with hard parts. Some fields such as the pharmaceutical industry deal with fragile and delicate parts that need lots of care. Manual cleaning may be risky for these parts, and that’s where ultrasonic cleaners come to help. One, they don’t use harsh chemicals that can erode your items. Second, the whole process is gentle such that no damage can come to your parts. Everything remains intact throughout the process.
Time and cost-saving:
In the manufacturing industry, how you use your time is vital. If you waste a lot of time in one activity, you won’t have enough time for the next activity, and this can translate a loss in profits. Ultrasonic cleaners are fast. All you need is to add the cleaning solution, put the item inside, and power on the cleaner. Your employees can even concentrate on other important tasks as they wait for the parts to get clean. Other than saving time, you’ll also save on cost. You won’t need to hire extra personnel for manual cleaning because one or two people are enough. Also, ultrasonic cleaners don’t consume as much electricity as compared to other cleaning equipment.
Other cleaning options involve the usage of harsh chemicals that are harmful to the environment. However, ultrasonic cleaners use water-soluble cleaning solutions that are eco-friendly. You’ll achieve effective cleanliness and do something good for the environment too.
Are you looking for high-quality ultrasonic cleaners in Malaysia? Invenpro is a reputable company in Malaysia that offers world-class ultrasonic cleaners. With customer satisfaction being Invenpro’s #1 priority, you can be assured of unique and high-quality products that deliver exceptional results.